50kpa 80kpa Yokohama Pneumatic Fender High Pressure Inflatable Rubber Fender
What’s Yokohama Pneumatic Fender?
Yokohama pneumatic fender is an upgraded product of boat fender widely used worldwide, which is filled with high pressure air to withstand berthing impacts. Compared with normal elastic rubber fenders (such as waste tires, solid rubber fenders, etc.), it has high guaranteed energy absorption, low surface impact, combining high abrasion resistance with low friction and quick installation. Since its application, pneumatic rubber fender has been used as a buffer due to its high performance, and it has been widely used in ship-to-ship operation and ship-to-jetty operation.
What’s the Structure of Yokohama Pneumatic Fender?
CCS Yokohama pneumatic fender is made from inner rubber, synthetic-tyre-cord layer for reinforcement, outer rubber, flange opening and other metal parts.
The inner rubber is made from natural rubber with rubber content higher than 53%, which ensures the air retention of the pneumatic fender, and it can be used for a long time without obvious pressure relief. It is available in thickness from 2 to 4mm, which is determined according to the requirements of pneumatic rubber fenders of different specifications.
The synthetic-tyre-cord layer for reinforcement is gumming, and it features thick warps, competitive density and high strength. It is bonded with the inner and outer rubber after gumming, and then the three layers are bonded together after being vulcanized at high temperature. Therefore, the cord layer has high strength, abrasion and impact resistance, great thermostability, good adhesion with rubber, aging resistance and easy processing.
The outer rubber is mainly used to protect the reinforced layer and the inner rubber and further ensure the air retention of the CCS Yokohama pneumatic fender.
What Are the Types of Yokohama Pneumatic Fender?
What Are the Advantages of Yokohama Pneumatic Fender?
1.Great Safety and Reliability
2.No Deterioration or Variation in Performance
3.Numerous Advantages at Inclined Berthing
4.Cost-effective System
5.Softer Reaction Force for Ship and Jetty Structure
6.Stronger against Shearing Force
7.Adaptable to the Tide
8.Simple and Cost-competitive Installation,Low Maintenance Cost
Detailed Imagine
What Are the Main Uses of Yokohama Pneumatic Fender?
1. oil tankers, LNG and other ships are transported by ship at sea
2. dock operation and ship berthing
3. crashproof of temporary or permanent coastal defense
4. crashproof buffer for offshore platforms and buildings
Specifications of Yokohama Pneumatic Fender
| Pneumatic 50 Standard Sizes |
| Dimension | Deflection (60%) |
| D (mm) | L (mm) | Reaction Force (KN) | Guaranteed Energy Absorption (KNm) |
| 500 | 1000 | 64 | 6 |
| 600 | 1000 | 74 | 8 |
| 700 | 1000 | 137 | 17 |
| 1000 | 1500 | 182 | 32 |
| 1000 | 2000 | 257 | 45 |
| 1200 | 2000 | 297 | 63 |
| 1350 | 2500 | 427 | 102 |
| 1500 | 2500 | 499 | 134 |
| 1500 | 3000 | 579 | 153 |
| 1700 | 3000 | 639 | 191 |
| 2000 | 3500 | 875 | 308 |
| 2000 | 4000 | 1000 | 352 |
| 2500 | 4000 | 1381 | 663 |
| 2500 | 5500 | 2019 | 1131 |
| 3000 | 5000 | 2422 | 1357 |
| 3000 | 6000 | 2906 | 1293 |
| 3300 | 4500 | 1884 | 1175 |
| 3300 | 6500 | 3015 | 1814 |
| 3300 | 10600 | 5257 | 3067 |
| 4500 | 9000 | 5747 | 4752 |
| 4500 | 12000 | 7984 | 6473 |
| Pneumatic 80 Standard Sizes |
| Dimension | Deflection (60%) |
| D (mm) | L (mm) | Reaction Force (KN) | Guaranteed Energy Absorption (KNm) |
| 500 | 1000 | 84 | 9 |
| 600 | 1000 | 94 | 12 |
| 700 | 1000 | 179 | 25 |
| 1000 | 1500 | 236 | 47 |
| 1000 | 2000 | 337 | 66 |
| 1200 | 2000 | 386 | 89 |
| 1350 | 2500 | 554 | 143 |
| 1500 | 2500 | 630 | 179 |
| 1500 | 3000 | 756 | 215 |
| 1700 | 3000 | 829 | 262 |
| 2000 | 3500 | 1126 | 424 |
| 2000 | 4000 | 1453 | 740 |
| 2500 | 4000 | 1817 | 925 |
| 2500 | 5500 | 2653 | 1327 |
| 3000 | 5000 | 2689 | 1558 |
| 3000 | 6000 | 3275 | 1878 |
| 3300 | 4500 | 3476 | 1640 |
| 3300 | 6500 | 3829 | 2508 |
| 3300 | 10600 | 6907 | 4281 |
| 4500 | 9000 | 7551 | 6633 |
| 4500 | 12000 | 10490 | 9037 |
Note :
1. Figures on the table comply with requirements of ISO17357-1:2014.
2. Weight of fender body and net may vary ±10%.
3. Special sizes are available upon request.
Safety and Reliability
Yokohama Pneumatic Rubber Fenders are constructed of several layers of strong tire-cord, and are thus resistant to pressure and cutting. The safety factor adopted in the design of this fender is based on accepted theory and has been proven by extensive experimentation. Operational experience over a long period of time attests to its high safety and reliability, and hydraulic pressure tests have proven the strength to be suitable. Furthermore, large-size fenders are equipped with a safety valve to release the inside air in the event of accidental over-pressure. The figure below shows data obtained from many destructive pressure tests at various percentage compressions. Such data are used to establish a basic minimum endurable pressure (MEP) curve for pneumatic rubber fenders.
Advantages at Inclined Berthing
Ships usually make initial contact with the dock or another ship on STS operations at an oblique angle. In the case of solid rubber fenders or foam fenders, rated reaction force and energy absorption decreases considerably at inclined compressions compared with parallel compression. In order to compensate for the decrease of energy absorption at inclined compression, it is necessary to use larger sizes in the case of solid rubber fenders or foam fenders.
Stronger against Shearing Force
After contacting a dock, a ship is usually shifted to the correct mooring position. The shifting exerts shearing and compression forces on the fenders. This combined force is very severe in the case of solid rubber fenders because they are not reinforced against such force. In contrast, Yokohama Pneumatic Rubber Fenders are adequately reinforced using strong tire-cord to cope against such forces as well as internal pressure.
How to Chose Yokohama Pneumatic Fender?
Selection of CCS Yokohama pneumatic fenders for small and medium-sized ships:
| Tonnage(T) | Recommended Dimension:Diameter x Length(m) | Types of Ship |
| 50 | 0.5 × 1.0 | fishing boat |
| 100 | 0.7 × 1.5~1.0 × 1.5 | fishing boat |
| 200 | 1.0 × 1.5~1.2 × 2.0 | fishing boat, towboat |
| 300-500 | 1.2 × 2.0~1.5 × 2.5 | fishing vessel, towboat |
| 1000 | 1.5 × 2.5~1.5 × 3.0 | towboat, cargo ship |
| 3000 | 2.0 × 3.0~2.0 × 3.5 | cargo ship, marine fishing boat |
| 10000 | 2.0 × 3.5~2.5 × 4.0 | freighter |
Selection of CCS Yokohama pneumatic fenders for large tonnage ships:
| Dead Weight Tonnage (DWT) | Assumed Landing Speed(M/S) | Effective Kinetic Energy (KN.M) | Dimension: Diameter×Length(m) |
| 200000 | 0.15 | 1890 | 3.3 x 6.5 |
| 150000 | 0.15 | 1417 | 3.3 x 6.5 |
| 100000 | 0.15 | 945 | 3.0 x 5.0 |
| 85000 | 0.17 | 1031 | 3.0 x 6.0 |
| 50000 | 0.18 | 680 | 2.5 x 5.5 |
| 40000 | 0.20 | 672 | 2.5 x 5.5 |
| 30000 | 0.22 | 609 | 2.5 x 4.0 |
| 20000 | 0.25 | 525 | 2.5 x 4.0 |
| 15000 | 0.26 | 425 | 2.5 x 4.0 |
| 10000 | 0.28 | 329 | 2.0 x 4.0 |
| 5000 | 0.33 | 228 | 2.0 x 3.5 |
For more technical support details, please feel free to contact the service hotline 19963866866
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